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EDDYONE SOFTWARE PACKAGE

Complete Software Package for inspection of steam generator, heat exchanger and condenser tubes using Eddy Current technique, as one of the most popular Non Destructive methods.

Characteristics

Data Acquisition

  • Supports different Eddy current instruments as:
    o MIZ 70 (ZETEC)
    o MIZ 30 (ZETEC)
    o MIZ 18A (ZETEC)
    o MIZ 43 (ZETEC)
    o TC 7700 (R/D Tech)
    o OMNI 100 (CoreStar) with RFT upgrade
  • Supports different Eddy current probes as:
    o Bobbin probes
    o Rotating Pancake probes with up to 32 coils
    o Plus Point probes
    o Array probes
  • Supports different INETEC  manipulators for inspection of WWER steam generator tubes:
    o Standard manipulator
    o Advanced
    o High force
    o DPS manipulator (dual pusher system) manipulator
  • Supports four different mode of manipulator operation:
    o Free run
    o Manual mode
    o Test mode
    o Total automated mode
  • Simple and quick calibration routines
  • Easy handling and self explaining environment

Data Analysis


EddyOne Analysis includes all of the following features:

  • Easy on-screen data handling 
    o Continuous or discrete  rotate feature
    o Autorotate feature
    o Autoscaling  feature
    o Variable chart length
    o Data Zoom
    o Easy span adjusting
    o Easy data centering
    o Easy signal measurement features (Peak to Peak, Max Rate, Guess Angle, Vertical Max)
  • Custom Screen Display
    o Multiple interactive display screens provides a fast, user friendly, visually oriented work environment
    o Combination of up to eight Lissajous signals, eight strip charts and eight expanded strip charts.
    o Zoom to expand data view in the long strip charts
  • Calibration Curves
    o Magnitude
    o Phase
    o Volt setup
  • Auto Calibration
    o Calibration performance in less than 10 seconds
    o Easy setup screen
      Mix Routine
    o Unlimited number of mix channels
    o Standard two frequency mix
    o Standard three frequency mix
    o Standard four frequency mix
  • Filtering Routine
    o Unlimited number of filter channels
    o Filter any raw data channels
    o More than 20 various types of filters
    • Finite impulse response filters
    - Cross correlation 1
    - Cross correlation 2
    - Window filter
    - Window filter -Hamming
    - Window filter – Blackman
    - Infinite impulse response filter
    • Butterworth
    - Low Cut
    - High Cut
    - Band Pass
    - Band Stop
    • Chebisev I kind
    - Low Cut
    - High Cut
    - Band Pass
    - Band Stop
    • Smoothing
  • Landmarks
    o Landmark tables can be edited, saved, and loaded
    o All data file measurements can be made relative to landmark position
    o Measurements can be made with respect to any landmark label
    o Manual placement of Landmarks
    o Automatic placemen of Landmarks
  • Final Report Organization
    o Easy report input, editing and push-button sorting
    o Export files to INETEC Data Management software
      Indication code editor
    o Excellent tool for data validation on line and off line
    o Unlimited number of rules for data calling can be applied for analysts reference
  • Compare feature for resolution analyst
    o Easy resolution file  handling
    o List of all discrepancies ready to print
  • Semi-Automatic Analysis
    o Easy setup table
    o Supports logical expressions between scanning channels
    o Variable  size of scanning window
    o Autocentering feature
    o Analyst is making decisions on line
  • Automatic Analysis
    o Easy setup table
    o Location related logic for data calling
    o Multi rule analysis approach
    o Supports logical expressions between scanning channels
    o Variable  size of scanning window
    o Autocentering incorporated
    o 5 to 10 seconds per tube
    o Analyst is making decisions off line
  • Easy Windows like file management and printing routines
    o File export feature
    o File merge feature
  • 3 D Lissajous view
    o Allows 3D analysis of bobbin coil signals
    o Support multiple signal appearance on one graph
    o Optionally 3D measurements
    o Supports unlimited number of colors for better presentation
  • Signal Composer
    o Allow in depth analysis of complex signals and their components
    o Support addition and subtraction of unlimited number of signals
    o Allow making a catalog of complex signals from site for future reference
    o Explain dynamic of complex signal generation
  • Signal Adviser
    o Great help for manual analysis
    o Parts of the signal which have to be analyzed by analyst have different color
    o Different colors on different channels can be used
    o Enhance the speed of manual analysis several times
  • History Management
    o Permanent information to analyst about history calls
    o Unlimited number of previous inspections can be loaded for analyst information
    o Easy file handling
      Rotating probe analysis package
    o Supports different types of rotating probes as pancake, plus point, cross wounded etc.
    o Allow in depth analysis of rotating probes signals
  • Many presentation formats
    o 3D lines (only X lines or Y lines or both at the same time)
    o Render view with adjusting color option
    o Top view
  • Additional features
    o Measurement of indication length and width using Clip plot feature.
    o Correction of measurements taking into account coil characteristics
    o Pointing arrow option
    o  Scanning of surface by dragging of mouse or via scanning arrow pointers or by screen jumping with 85% overlapping

Inspection Planning and Data Management

  • Tube Sheet Modeler
    o Adaptable to any type of tube sheet
    o Built-in 1200 different coordinate system combinations in one section
    o Unlimited number of complex coordinate systems as combination of sections
    o Supports creating of several Tube Sheet representations of single generator, allowing instant different views of the same data
  • Inspection Planning
    o Supports unlimited number of test plans, groups and characters
    o Implements powerful tools for creating complex test plans within minutes
    o Integrated interface offering true control over processes.
  • Inspection Management
    o Powerful visualization tools
    o User friendly tools for complete control over Tube Report acquisition process
    o Projection of completion time based on current progress speed
  • Statistic Data Analysis
    o Possibility of data statistic analysis not only per steam generator but also per each unit or for whole plant consisting of several units.
    o Automatically creates degradation progression rates per steam generator, unit or plant based on EC results

Applications

  • Inspection of WWER steam generator tubes
  • Inspection of PWR steam generator tubes
  • Inspection of collector material on WWER steam generators
  • Inspection of various heat exchangers with non ferromagnetic and ferromagnetic tubes
  • Inspection of condensers

Technical Specification of EddyOne Computer system

  • Windows XP operating system
  • PC computer with minimum of:
    o Pentium 4 processor on 1.5 MHz
    o 256 MB RAM
    o 17” Color Monitor
    o 40 MB on Hard Disc
    o CD writer
    o Color  InkJet printer
    o 1 USB port
  • Protection via MARX CrypToken module on  USB port

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